Towel Manufacturing Machine | High-Speed, Auto-Weave & Dye

Overview of Towel Manufacturing Machine

This type of machine is able to make all kinds of towels out of cotton and/or blends of cotton and polyester at an industrial level. The process uses multiple production processes (warp preparation, weaving, dyeing, and finishing) all on one line, thus minimizing excess handling and reducing downtime. The machine has an intelligent control system, with automatic drives for tension control, inspection of fabrics and energy-efficient drives to provide you with consistent quality, high productivity, low labour costs and high-speed output. The towel manufacturing machine is able to make all types of towels including bath, hand and sport towels, with many different setup characteristics (gauge, loop pile, edging, etc.).
Get A Quote

Advantages of Towel Manufacturing Machine

High Throughput and Automation

This equipment produces a high-quality end product while providing automatic yarn feeding, weaving, dyeing, and finishing, minimizing the need for human operators to be present during all of the production processes.

Consistent Quality and Less Waste

The focus of this system is to ensure a high degree of fabric integrity, by allowing for consistently controlled tension, automation of inspection processes, and a consistent dyeing experience for products.

Flexibility and Customization

The flexibility in design provided by the machine enables quick and easy changes to the towel type, gauge, weave, pile height and edging.

Energy Efficiency and Operational Savings

By utilizing efficient drive systems as well as regenerative braking and optimized heat management, these types of machines will provide minimum amount of energy consumption with maximum throughput.

Towel Manufacturing Machine

The towel-making machine has been designed and manufactured as one complete production line that will allow you to create different types and styles of towels. The machine consists of high-precision Warp Knitting or Weaving, with a Dye Kitchen, Singeing, Mercerizing, Piling, Calendaring, Washing and Finishing processes set out in one closed loop system. You can build your production line from a basic Bath Towel Line to a premium Gym Towel line with different weight of fabrics, pile heights and borders styles by adding different Elements to the Basic Machine Design so that you can choose what best meets your requirements.

The additional components and features from the basic machine provide for automatic yarn handling with servo-drive take-ups and weft insertions to produce consistent fabric density, digital control of temperature and moisture for colorfast dyeing, and a vision based inspection system to identify weaving defects, misweaves, and color variations while the machine is operating in real-time. The machine includes Energy Recovery Drives and Intelligent Scheduling to maximize machine up-time, reduce machine waste and provide lower energy costs. The operator benefits by using a user-friendly HMI with guided maintenance instructions and remote diagnostics.

F&Q About Towel Manufacturing Machine

What types of towels can this machine produce?

The towels manufactured can be used as bath, hand, face and gym towels with multiple weaving and pile heights, weights, borders and edgings which the person can adjust at any time by utilizing the programmable features built into the machine.
Although the production levels depend on the raw material, it is anticipated that there will be minimal pauses during the load process.
Routine maintenance entails cleaning, lubrication or greasing of moving parts, inspecting belts/pulleys, and calibrating sensors.
To assure quality, there are systems in place to ensure proper tension control on automated machines, perform real-time inspections of fabric to assure quality.

Get a Free Quote

Our representative will contact you soon.
Email
Name
Company Name
Message
0/1000